Orion Custom Thermistor Loom

A thermistor loom made to your specification for an Orion BMS, rather than to a standard length.

Standard thermistor looms assume a standard pack, and very few conversions have one. Sensor positions are decided by where the heat actually is: on particular modules, at the coolant inlet and outlet, on a busbar that runs warm. Those positions are rarely equidistant from the BMS, so a loom with identical lead lengths either wastes cable in loops or does not reach.

A custom loom is built to your measured positions. Each lead is the length it needs to be, which means no excess to tie back, no sensor pulled tight against its mounting, and a harness that goes in the way it was drawn.

Tell us what you need. Send the number of sensors and the lead length for each, along with which BMS you are using, and we will build it. If you are not sure how to measure, describe the pack and we will help work it out.

Key specifications

Features

• Lead lengths to suit your actual sensor positions rather than a standard set
• Pre terminated at the BMS end, so the connector that matters is already right
• No excess cable to tie back and no sensor pulled tight against its mounting

Compatibility

For the Orion BMS.

Measure before you order. Work out where each sensor is going and the route the lead will take, and add a little for routing rather than measuring in a straight line. A lead that is slightly long can be managed; one that is short cannot.

Place sensors deliberately. Readings spread across the pack tell you far more than readings clustered where the loom happened to reach, which is exactly the problem a custom loom solves.

In the box

• 1 x custom thermistor loom, built to your specification

Downloads

No document is published for this loom. Contact us with your sensor count and lead lengths and we will confirm the build and the price.