GIGAVAC 12VDC Cell Contactor

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£ 39.12


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GIGAVAC 12VDC Cell Contactor

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£ 39.12 39.12 GBP £ 43.47

£ 43.47

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A GIGAVAC GV351 hermetically sealed contactor: 500 A continuous, rated to 1000 V DC, with a 12 V coil. Main traction contactor duty from a manufacturer whose parts are the reference for this job.

Breaking DC at pack voltage is what this part is for. Alternating current crosses zero a hundred times a second and any arc drawn on opening extinguishes itself. Direct current never does, so an arc struck at 1000 V keeps burning across separating contacts until something puts it out. An ordinary relay in this position welds, and a welded main contactor means a pack that can no longer isolate itself, which is the worst failure a high voltage system can have.

Hermetically sealed means the contacts live in a controlled atmosphere that quenches the arc as they part and that nothing ever gets into. That is what lets a device this size interrupt this much current, and why its performance does not drift across a million operations.

Contact resistance of 0.15 milliohms is the number that matters in normal running. At 500 A that is under 40 watts of heat in the contactor itself. A cheaper contactor with several times the resistance turns your main switch into a heater and a voltage drop.

The coil expects external PWM drive. It pulls in at full voltage and is then held closed on a reduced duty cycle, which is what keeps coil power and coil heat down for the hours it stays energised. Driving it with a plain 12 V feed is not the intended use and will run it hot.

Key specifications

Manufacturer partGIGAVAC GV351RPBX, by Sensata
TypeHermetically sealed DC contactor, SPST normally open
Continuous current500 A
Rated voltageUp to 1000 V DC
Coil voltage12 V DC, external PWM
Contact resistance0.15 milliohms typical
Ingress protectionIP67 and IP69K
Mechanical lifeOver 1,000,000 operations
Weight0.4 kg

Features

  • 500 A continuous at up to 1000 V DC, which is full traction contactor duty
  • Hermetically sealed with arc suppression, so it interrupts DC rather than welding
  • 0.15 milliohm contacts, so it does not become a heater at full current
  • IP67 and IP69K, for mounting anywhere in the vehicle
  • Over a million mechanical operations
  • GIGAVAC by Sensata, a part that can be specified on a vehicle needing approval

Compatibility

For EV traction packs, battery energy storage, industrial equipment and renewable installations up to 1000 V DC.

Drive the coil with PWM. Pull in at full voltage, then hold on a reduced duty cycle. Most contactor controllers do this; a bare 12 V feed does not.

Do not close it onto an empty DC link. A main contactor closed directly onto an inverter's capacitance draws an inrush that will damage even a contactor this good. Use a precharge resistor and a contactor controller.

In the box

  • 1 x GIGAVAC GV351RPBX contactor

Downloads

The GIGAVAC GV350 series datasheet is in the Documents tab, with the full electrical ratings, the coil drive requirements and the derating curves.

GIGAVAC-GV350-DC-Contactor.pdf
Download


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